So after comparing the flares I got from Brian and the sets I have I figured out what's going on. Basically when the flares were original installed they were soft and pliable. Once attached to the car the welting and the soft flare conformed to the panel. Eventually the urethane takes on the memory of being pressed against the panel and the curl or shap sets in. All of the flares I have have a good curl to them and I have tried to heat them up and get it out but until I hot these from Brian I didn't realize there should be zero curl, it should be straight. These from Brian are really soft (at least this one I'm working on now). They do have a bit of curl but with a heat gut I was able to straighten this one out to almost flat. I'll try to get comparison pictures with my other flares but here is this one. Also, the welting on the originals has much more of an angle so it contacts the body before the flare does. I have put my welting on a pice of aluminum and am trying to get the little flap to bend over. We'll see.
Here you can see how most of the welting is angled towards the body except the bottom.
I was able to get almost all of the flare flat. I will get a straight edge on this one and one of my others to show what I'm talking about.
Brian's were metallic blue. Someone painted them but did a great job. This paint is really on these. I wet sanded them with 400 and 320 grit. They were originally black so I worked hard to remove all of the paint in the wheel area so when stones chip it you won't see blue paint. Not so much on the other sides. The condition of these suggests they were removed a long time ago and stored well as to not deteriorate/get hard.
I used a heat gun to remove the pin strips too.
Wet sanding them used the current paint to fill in any stone chips too but there wasn't many on this one.
I will spray them with epoxy and then wet sand that and then shoot a coat of epoxy thinned as a sealer and topcoat right away with black single stage paint.